Allison transmission is providing for service of wtec ii wiring harnesses and wiring harness components as follows. Ss1 mandatory 400 20000 mm ss2 optional 400 20000 mm enter 0 if not required viw s mandatory 400. View online or download allison transmission mt 650 operators manual. Diagnostic trouble codes dtc and 2000 product families troubleshooting manual allison 4th generationcontrols 53. Connections to the cooling circuit are located at the front or rear of the transmission to facilitate installation of remote cooler lines. Dtc reading and dtc clearing dtcs can be read and cleared by using allison doc for pcservice tool. Allison transmission 30004000 series fault code list truck manual. Allison transmission 5000 6000 8000 9000 series troubleshooting service manual. Allison transmission has announced that its 9speed automatic transmission for medium commercial vehicles will be available worldwide. Control system diagnostics are performed using a windows pc operating system and interfacesoftware which is available through allison transmission tool sources.
Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector. Allison doc fleets subscription this product is an annual subscription. Find an allison authorized service facility near you. Both announcements were made as part of the 67th international exhibition of commercial vehicles iaa. Online reading allison transmission service manual book are very easy, you just need to subscribe to our book vendor, fill the registration form and the digital book copy will present to you. Wtec iii controls or allison 4th generation controls a torque converter with lockup and torsion damper three planetary. For some problems, diagnostic codes may be registered without the tcm activating the check trans light. This brochure will help you understand shift selector readouts and enjoy long, troublefree operation of your allison automatic.
The service procedures recommended by allison transmission and described in this manual are effective methods for performing troubleshooting operations. This manual provides troubleshooting information for allison transmission md 3560pr. Accordingly, anyone who uses a service procedure or. Allison transmission shift selector operation manual pdf. International series 25002550 allison transmission. Allison transmission service manuals wiring diagrams.
Description of the electronic control system components. Accordingly, anyone who uses a service procedure or tool which is not recommended by allison transmission or the vehicle manufacturer must. Jcb allison transmission 3000 and 4000 series families troubleshooting manual pdf. Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Allison transmission and 2000 product families troubleshooting manual.
The pc acts as a receivertransmitterdisplay medium. Other problems include the transmission throwing fluid out of the fill tube, excessive engine flares, intermittent noises and the retarder not functioning properly. See your yellow pages under enginesdiesel or transmissionstruck, tractor, etc. On shallow sump models, only rear ports are available. Allison ht 740 series transmission service repair manual. Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector will be available through the allison transmission parts distribution center pdc. Allison transmission 3000,4000 series fault code list. We recommend using microsoft edge or chrome or firefox when using windows 10. The allison motorhome series transmission does it for you. Oct 21, 2019 allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual pdf. Through readouts on your shift selector, you will be able to monitor transmission oil levels, read diagnostic codes and prognostic information. Allison transmission allison doc fleets for download. Allison transmission fault codes, troubleshooting wiring.
This manual provides troubleshooting information for allison transmission division, mdhdb series transmissions. Service manuals sm2148en and sm2457en, and parts catalogs pc2150en and pc2456en may. Allison transmission 30004000 series fault code list download pdf manual see also. Use special tools when and in the manner recommended. To your attention is present a digital pdf version of the operators manual for allison transmission and 2000 product families. Description of diagnostic codes, system responses to faults, and troubleshooting. Consequently, allison transmission has not undertaken any such broad evaluation. Box 894 indianapolis, indiana 462060894 allison transmission.
In addition, the company continues to develop and maintain ongoing network solutions for integrated and efficient fleet management in remote mode. Allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual allison transmission ddec iv application and installation manual. Allison transmission has not undertaken any such broad evaluation. This limp mode locks the transmission into third gear, and keeps the torque converter. How to use the shift selector to read oil level and. Allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual pdf. We have allison transmission troubleshooting guide mt653 djvu, doc, epub, txt, pdf forms. All transmission parts can be shipped the same day in most cases. Learn how you can ensure the performance and durability of your allison transmission.
Electronic control unit ecu the ecu figure contains the microcomputer which is the brain of the control system. Allison transmission service manual download or read online ebook allison transmission service manual in pdf format from the best free book database. This exam may contain some accepted practice type questions not found in the reference material nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus. Sep 22, 20 this manual provides troubleshooting information for allison transmission division, mdhdb series transmissions. Ts2712en troubleshooting manual allison transmission.
However, knowledge of the shift selector positions, available ranges, and when to select them, make vehicle control. For the smooth operation of the automatic transmission allison it is necessary to comply with the requirements of the manufacturer, in time to make maintenance and troubleshoot any problems. To contact us, please use the search tool below to select your region for an allison office near you. The following ecu responses to a fault provide for safe transmission operation. Service manual gearbox allison at545 gearbox installation. The use of allison doc for pcservice tool is described in the instruction manual furnished with each tool. This 328 page, print and bound allison ht 740 series transmission service manual from detroit diesel allison provides service, maintenance and repair information for the allison transmission ht 740 series including repair information. Technical support is available from the product support center. No part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service.
The service procedures recommended by allison transmission or the vehicle manufacturer and described in this handbook are effective methods for. The service procedures recommended by allison transmission and described in this. Alsn is the worlds largest manufacturer of fully automatic transmissions for medium and heavyduty commercial vehicles and is a leader in hybridpropulsion systems for city buses. Allison and 2000 product families pdf troubleshooting. Transmission repair manuals standard shift, manual transmission parts 1004 banner kit, md 3060 3560 92e05 with c3c4 bonded pistons browse allison transmission troubleshooting manual also by category and instruction manual, vehicle identification, service handbooks, technical ready to read online or download allison md3060 troubleshooting. Transmission the allison 4 th generation controls feature closedloop clutch control to provide superior shift quality over a wide range of operating conditions.
The transmission control module tcm processes information received from sensors on the transmission and sends signals to activate specific solenoids on the control valve module. F6 allison automatic transmissions january 2020 reference materials. For credit card purchases, subscription renewal will be automatically billed each year prior to expiration of the subscription. A brief description of the allison world transmissions included in the allison world transmission family are the md, hd, and b series transmissions. Proper service and repair are important to the safe, reliable operation of the equipment. With that said, lets look at some of the codes you may run into for these vehicles. The pdf manual provides troubleshooting and service information for the. The second news was the development of a hybrid drive with an increased power reserve on a pure electrical load. Allison transmissions troubleshooting free download as pdf file. The transmissions described in this handbook include the world transmission electronic control system, a torque converter with lockup and torsion damper, and three planetary gear sets. Diagnostic trouble codes dtc and 2000 product families troubleshooting manualallison 4th generationcontrols 53. Service manuals sm2148en and sm2457en, and parts catalogs pc2150en and pc2456en may be used in conjunction with this manual. Allison transmission pdf service manuals allison transmission fault codes pdf manuals title file size download link allison 30004000 series troubleshooting manual. You should always assume that this isnt bogus and try and get your transmission.
Allison troubleshooting manual is a highquality pdf file with highquality pictures, diagrams, and technical documentation. In 2006 the trim solenoids were changed to pressure control solenoids. Allison transmission is providing for service of wiring harnesses and wiring harness components as follows. A brief description of the allison transmission the allison transmissions refer to figure 4 through figure 7 described in this manual include. Allison transmissions troubleshooting transmission mechanics. Allison md 3060 transmission troubleshooting manual. What are typical problems of an allison transmission. Allison transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. You can print any page, or print the entire document. The allison 2000 series is a fully automatic electronically controlled transmission with five forward speeds. Modern allison transmissions come with a limp mode installed. Allison transmission md series troubleshooting manual sa 2158a. For quantity buys greater than 50 copies, please contact us at 87765969 includes the software installation provided as a downloadable file. This is the complete official full service repair manual for the allison transmission 5000 6000 8000 9000 series troubleshooting.
For some problems, diagnostic codes may be registered without the ecu activating the check trans light. Apr 19, 2018 modern allison transmissions come with a limp mode installed. See service information letter 1wt97 for further information. However, we are a global operation, serving customers through regional offices all over the world. Allison 5000, 6000 series transmission repair manual.
Allison diagnostic optimized connection allison doc for pc. Allison transmission troubleshooting code manuals pdf. Troubleshooting tips servicing allison transmissions and. This exam may contain some accepted practice type questions not found in the reference material nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus national fire protection association, quincy, ma, 800 3443555 or. This is a different shift table that allows the transmission to protect itself from catastrophic failure. View and download allison transmission shift selector operation manual online. View online or download allison transmission mt 643 operators manual. Allison transmission shift selector operator and diagnostic. Privacy policy terms of use contact us terms of use contact us. Allison doc for pcservice tool allison preferred diagnostic tool prolink 9000 diagnostic tool limited support only by entering the diagnostic display mode and using the shift selector display. The transmissions described in this manual include. Allison transmission is headquartered in indianapolis, indiana, u. Application ratings vary significantly from general ratings. Our large inventory of oem allison transmission parts includes a large line of new and rebuilt allison automatic transmissions, and allison automatic transmission cores.
This is the best repair and maintenance guide for the allison and 2000 product families, as it. A brief description of the allison motorhome series transmissions included in the allison onhighway transmission family are the motorhome series transmissions. Allison transmission 30004000 series fault code list. Minor problems can be kept from becoming major problems if an allison transmission distributor or dealer is noti. Some procedures require using specially designed tools. Professional automotive technicians use and trust this service manuals now you continue reading. Typical problems of an allison transmission include abnormal shifts, abnormal stall check speeds, slipping of the clutch and abnormal responses.
772 430 1450 720 1422 743 1179 940 1256 320 143 525 124 927 37 1177 175 1154 732 1161 1231 1154 1080 936 406 1088 238 742 1140 505 1091 1221 1497 606 1159 438 685 401 581 252 718 4 1252 1202 832 664 664